160 Ton Punching Press Machine Cabel Tray Roll Forming Machine Chain Transmission

1. Equipment Structure and Technical Data

a. Decoiler

• Diameter: 508-610 expansion
• Expansion: passive
• capacity: 3 Tons manual
• Max coil width: 1250mm

b. Levelling device

• 7 rolls levelling, 3 rolls up and 4 rolls down
• diameter 80mm, chrome and HRC60 heat treatment to secure the smooth surface
• leveling raw material thickness: 1-2mm
• Max leveling raw material width: 300mm
• power: 5Kw

C. Feeding device

• Servo feeding motor: about 2.5Kw Yaskawa
• Servo feeding can control the punching distance in precision, controlled by PLC, and the feeding tolerance can be +-0.05mm,the servo motor can control the speed, and can accept the input signal, and react quickly, and performance well, the touch screen can display the rotating speed, the length and the quality, it can be controlled by the manual and auto modes.

d. Press Machine

• Series JH21-160
• Brand name: Yangli
• Punching mould: as for the profiles, total need 6 sets of punching moulds, when need to punch the first hole drawing, change the punching mould 1, when punching the second hole drawing, change the punching mould 2, etc. When the punching heads break, they can be removed, and changed by the new punching heads. Punching moulds material: Cr12Mov, quench HRC58-62

e. Main Roll Forming

• Material: galvanized steel and black steel sheet, thickness1.2mm
• forming speed: 10m/min
• forming stations: about 20 stations
• roller material: GCr15, quench HRC58-62, chrome plated
• shaft material: 45# steel, diameter 90mm
• drive system: 1.5 inches 20A Chain drive
• main power with reducer: 15Kw
• cutting: hydraulic cutting, Cr12Mov, quench HRC58-62
• hydraulic station: 7.5Kw
• PLC: Mitsubishi, Japan
• Touch screen: Panasonic, Japan
• Encoder: Omron, Japan
• Electrical parts: Schneider
• Adjust the height by the motors and the rails, controlled by PLC

f. Cutting

• Cutting blade material: Cr12Mov, HRC 58-62
• Cutting after forming: cut the sheet after roll forming to required length
• Cutting motion: the main machine automatically stops and cutting wil take place. After the cutting, the main machine will automatically start.
• blade material: Cr12, with heat treatment
• length measuring: automatic length measuring
• tolerance of length: 6m+/- 1.5mm
• number of cutting blades: 6 sets of cutting blades for different widths

g. Out tables

• length: 3 meters
• number: 2 units

h. Spare parts and tool box

The main products of factory is light gauge framing machine, pre-painted steel forming machine, Glazed Tile forming machine, Automatical C/Z Purlin forming machine, Floor Deck forming machine, Guardrail forming machine, Down Pipe forming machine, The whole carriage plate for car beam unit , Steel storage unit, etc. Totally it has 100 types in 20 serious. The products are widely used in warehouse, factory buildings, supermarket, Nursing homes, villas, residential, greenhouse and other construction projects. Our factory can meet the construction enterprises, automobile industry, iron and steel production enterprises’s growing demand.