Storage Racking System 1.0mm-2.0mm Laser Welding Step Beam Roll Forming Machine​

This machine is made for a customer from Mexico, sizes from 4 inches- 6 inches, width adjustable by spacers. The laser welding machine is 5KW. Working speed is 5-6 meters/minute.

Main Roll forming machine technique data

1. Suitable Plate Material: thickness 1.5-2mm, Galvanize steel or black steel

2. Working Line Speed: 5-6 meters / minutes

3. Forming machine: about 26 stations

4. Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome

5. Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal refining

6. Driven system: chain drive

7. Main Power with reducer: 11KW WH Chinese Famous

8. Cutting: Hydraulic Cutting Cr12mov

9. Material of Cutting Knife: Cr12Mov, Quench HRC58-62

10. The whole machine is controlled by industry computer-PLC.

11 PLC--Delta, Japan English and Chinese Language

12. Touch Screen--Delta

13. Encoder--Omron, Japan

14. Electric parts--Schneider

Machine List:

Profile Drawing:

Machine Pictures:

Advantage:

1.Produce different box beam size by changing spacers.

2.Easy operation, low maintenance cost

3.Infinite sizing(any size within machine range),help to save material

Machine maintenance

Daily maintenance with meticulous care plays an important part in extension the equipments’ operation time and the quality of rolling plank. Therefore, please do the following things in your daily.

1.The hydraulic tank must be filled with 32# or 46# hydraulic oil before using. The amount of oil is subject to the oil mark
2. Add and daub lube often to the outside parts. (Such as driving chain,Scissors, gears, rollers, )
3. Wipe the surface dust of roller often and particularly work outside. If you do not use it for long time ,you should daub machine and lube in the roller surface and you need clean it when you use next time.
4. If the equipment does not use for long time, you should use plastics cloth or other articles to cover it and notice to avoid rain and damp, especially electrical controlling box
5. Cutting device should add lube to the places where need lube to the request
6. Usually look into hydraulic station and the oil quantity of deceleration machine, you should add in time when oil quantity shortage
7. Electrical components should be guaranteed to work in a dry environment, such as damp. Rain should continue to work after drying.

Packing and delivery

Before loading to the container, we will check the machine first

Second, make some protection on the machine, Such as, we will paint the coil on the roller and shaft, in case the roller and shaft got corrosion and rusty during long time delivery

Third, we will make the plastic package on the easy damage parts, and fix all the parts into container by the steel wire ropes, and ensure the machine will not damage when shaking on sea.

At last, we will take photos for customer when loading to container

The main products of factory is light gauge framing machine, pre-painted steel forming machine, Glazed Tile forming machine, Automatical C/Z Purlin forming machine, Floor Deck forming machine, Guardrail forming machine, Down Pipe forming machine, The whole carriage plate for car beam unit , Steel storage unit, etc. Totally it has 100 types in 20 serious. The products are widely used in warehouse, factory buildings, supermarket, Nursing homes, villas, residential, greenhouse and other construction projects. Our factory can meet the construction enterprises, automobile industry, iron and steel production enterprises’s growing demand.