1.5-2.0mm Automatic Racking Beam Box Beam Roll Forming Machine
Box beam roll forming machine is developed to produce the beam, it
is fixed between the upright rack post
It normally have two types: 1) both C beams are roll formed on a
roll forming machine then joint in a combined roll former to get a
box beam;
2) one beam is formed on a roll forming machine directly to get a
box beam.
The equipment is consisted of hydraulic de-coiler, roll forming
machine, servo following cutting section, Auto upside down, fold
machine and electrical control system etc.
Rack Beam Machine Main Specifications
1. Suitable Plate Material: thickness 1.2-2mm black steel
2. Forming speed: 0~15M/Min
3. Forming machine: about 19 stations+5 stations
4. Material of Roller: Gcr15, Quench HRC58-62 Plated Chrome
5. Material of Shaft: 45# Advanced Steel (Diameter: 76mm), thermal
refining
6. Driven system: gear box driven
7. Main Power with reducer: 7.5*2KW
8. Cutting: Fly saw cutting
9. The whole machine is controlled by industry computer-PLC.
10 PLC--Siemens, English and Chinese Language
11. Touch Screen--Panasonic Japan
12. Encoder--Omron, Japan
13. Electric parts--Schneider
Rack Beam Machine’s Components
| S.N | Equipment name |
1 | 3T hydraulic un-coiler |
2 | Main roll forming machine |
3 | fly saw cutting |
4 | PLC Control system ( including control box) |
5 | 4meters passive out table |
6 | Auto Upside down device |
7 | Lock Joint machine |
9 | Safety Cover |
9 | Spare parts |
Working Flow of Rack Beam Machine
Hydraulic de-coiler-- roll forming machine --->cutting device
--->Auto upside down--> folded machine-Out table
Rack Beam Profile reference
In warehouse pallet racking system, we are able to manufacture more
machines like Step beam roll forming machine, Upright rack roll
forming machine and shelf panel (box plate) roll forming machine
etc.
Roll forming machine included parts
1. 3 ton hydraulic De-coiler
Diameter: 460-520mm expansion.
Expansion: hydraulic
Capacity: 3000kg per mandrel
Max Coil Width: 500mm
Drag tension brake with variable brake tension adjustment valve
2. Main roll forming machine
3. Cutting: Fly saw cutting
Cutting after forming: Cut the sheet after roll forming to required
length, fly saw cutting
Cutting motion: The main machine automatically cut, and the cutter
will move on the guide rails forward and back non-stopping.
Length measuring: Automatic length measuring
Tolerance of length: 6m+/- 0.5mm
4.Auto upside down device
Maintance and the service of the machine
Daily maintenance with meticulous care plays an important part in
extension the equipments’ operation time and the quality of rolling
plank. Therefore, please do the following things in your daily
1.The hydraulic tank must be filled with 32# or 46# hydraulic oil
before using. The amount of oil is subject to the oil mark
2. Add and daub lube often to the outside parts. (Such as driving
chain,Scissors, gears, rollers, )
3. Wipe the surface dust of roller often and particularly work
outside. If you do not use it for long time ,you should daub
machine and lube in the roller surface and you need clean it when
you use next time.
4. If the equipment does not use for long time, you should use
plastics cloth or other articles to cover it and notice to avoid
rain and damp, especially electrical controlling box
5. Cutting device should add lube to the places where need lube to
the request
6. Usually look into hydraulic station and the oil quantity of
deceleration machine, you should add in time when oil quantity
shortage
7. Electrical components should be guaranteed to work in a dry
environment, such as damp. Rain should continue to work after
drying.
